Molded Cable Assemblies

Overmold leads are extremely durable, which improves the overall reliability of the part. Compared too many other types of cable assemblies they offer great value and a professional look to enhance the product appeal. Strain reliefs, bushes, boots and grommets can be molded to your application to increase the strength and integrity of your cable for little cost.

At Imperial Cable Assemblies we offer a full range of standard connector overmolds, therefore eliminating any tooling fees when used. For custom overmolds tooling starts at as little as $300, making molded cables exceptional value.

For EPoS (Electronic Point of Sale), and other hand held data collection systems, where constant movement and stressing of cables occur,
a design needs to take into account many factors:

• Strengthening of wire at connector junctions with molded boots
• Backfilling RJ plugs
• Grommets, strain relief fittings and bushes
• Imbedding PCB’s and integral power jacks into connector overmolds
• Retraction strength and stretch length of coiled/retractable cables
• User access points and their integrity
• Material selection for specific application
• Aesthetics of overmolds, strain reliefs and colours

Our dedicated team have extensive experience of molded cable assemblies used in EPoS and across the electronics industry and will help take your design from concept
to production in a matter of weeks.

Sectors served include; audio, broadcast, consumer electronics, EPoS, gaming, industrial control, instrumentation, marine, power supply,
security & telecom.

Overmolded Cable Assembly summary.

Overmolds for connectors such as:

• D-Sub
• DC & earphone plugs & sockets
• DIN & Mini-Din
• Digital Coaxial
• DV-I
• IEEE 1394
• HDMI/miniHDMI
• Multimedia
• PDA cables
• Phono/RCA
• RJ11/RJ12/RJ45/RJ48
• RS232
• Scart
• SATA
• SCSI I/II/III
• USB/USB2/miniUSB
• VGA
• Video
• Molded strain relief fittings and bushes, boots, grommets, ferrites, PCB’s and power jacks imbedded into connector overmolds
• Long term wiring integrity from 2 mold process, pre-mold (inner) and overmold
• Retractile/coiled cables
• Shielded and screened assemblies available
• Ultra low entry cost for custom overmolds starting at $300
• Design to delivery (including custom overmold) in as little as 6 weeks
• MOQ as low as 500pcs
• Company name, logo or part-number molded into outer overmold
• Labelling and packaging to customer requirements
• Quality assurance guaranteed, 100% tested for connections, insulation resistance, open, short, intermittent and miswiring
• Fully RoHS compliant
• Excellent support and outstanding service

Product reliability is built in at every stage, from materials through to testing. A full final inspection is carried out on every assembly, giving you quality you can trust. Our production facilities located in Shenzhen, China are ISO 9001:2000 certified and are equipped with the latest in automated technology. With a highly trained and skilled workforce we ensure a reliable, low cost and flexible source of supply to meet your commercial and logistic requirements.  

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Enquire about overmolded cable assemblies.